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-> 行業(yè)資訊－ 鋼制高頻焊翅片管散熱器生產(chǎn)工藝流程
發(fā)布時間：(2018/11/5)
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鋼制高頻焊翅片管散熱器生產(chǎn)工藝流程 |
鋼制高頻焊翅片管散熱器生產(chǎn)工藝流程：1、材質(zhì)：鋼管厚度為2.5mm。強(qiáng)度高，延2性好，沖壓后無裂紋，增加了材料本身的抗腐蝕能力。減少了鋼材的氧化腐蝕，從材質(zhì)上保證了散熱器的壽命。 2、焊接方式：我公司采用全自動氬弧焊接工藝，單面焊接，雙面成型，焊縫均勻光滑，無夾渣、無焊餾，焊接質(zhì)量高，優(yōu)于其他廠家手工焊接或電阻焊接造成的焊接缺陷。
Steel high frequency welding finned tube radiator production process: 1, material: steel pipe thickness is 2.5mm. High strength, good elongation 2, no crack after stamping, increase the corrosion resistance of the material itself. The oxidation corrosion of the steel is reduced, and the life of the radiator is ensured from the material. 2. Welding mode: Our company adopts fully automatic argon arc welding technology, one-sided welding, two-sided forming, uniform and smooth welding seam, no slag inclusion, no welding distillation, high welding quality, superior to other manufacturer's manual welding or resistance welding caused by welding defects.
3、防腐工藝：我公司增加了涂裝內(nèi)防腐工藝，可極大地增加散熱器的壽命。防腐液選用國內(nèi)先進(jìn)的防腐涂料,防腐性能卓越。采用先進(jìn)的真空防腐灌裝，消除了散熱器內(nèi)腔尖角、焊渣處形成的死角氣泡。
3. Anticorrosive process: our company has increased the anticorrosion process in the coating process, which can greatly increase the life of the radiator. The anticorrosive liquid selects the domestic advanced anticorrosive coating, the anticorrosive performance is outstanding. The advanced vacuum anti-corrosion filling eliminates the dead-angle bubbles formed at the sharp corner of the radiator chamber and the welding slag.
生產(chǎn)工藝流程：片頭采購——焊接——打磨——切斷（立柱鋼管采購—切斷）——對接點焊——焊接——打磨——單片試壓——組裝焊接——試壓——前處理——內(nèi)防腐涂裝——烘干——噴涂——包裝——成品
Production process: chip head purchasing - Welding - grinding - cutting (column steel pipe purchasing - cutting) - Butt spot welding - Welding - grinding - Monolithic pressure testing - assembling welding - pressure testing - Pretreatment - internal anti-corrosion coating - drying - spraying - Packaging - finished products
?鋼制高頻焊翅片管散熱器生產(chǎn)工藝流程
Production process of steel high frequency welding finned tube radiator
4 翅片管焊接：采用高頻自動焊接設(shè)備焊接，翅帶焊接率≥85%。
4 finned tube welding: welding with high frequency automatic welding equipment. The welding rate of the wing belt is more than 85%.
5鋼管分割：采用高速鋼管鋸分割，尺寸誤差較小，以保證焊縫均勻。
5 steel pipe segmentation: using high-speed steel tube saws segmentation, small size error, to ensure uniform weld.
6封頭沖壓：采用專用設(shè)備一次沖壓成型。
6 head stamping: special equipment is used for stamping forming at one time.
7連接件沖壓：120T沖壓成型。
7 connection stamping: 120T stamping.
8組片焊接：采用交流電焊接。
8 pieces of welding: alternating current welding.
9面罩沖壓：采用120T沖壓床及200T油壓機(jī)壓制完成。
9 mask stamping: press with 120T press bed and 200T oil press.
10面罩焊接：采用二氧化碳保護(hù)點焊接點焊。
10 mask welding: carbon dioxide protection spot welding.
11整：修整組片毛刺及缺陷，使組片光滑、平整。
11 integer: trimming the burrs and defects, make the pieces smooth and smooth.
12水壓試驗：試驗壓力為工作壓力的1.5倍。
12 water pressure test: the test pressure is 1.5 times the working pressure.
13水壓試驗：試驗壓力為工作壓力的1.5倍。
13 water pressure test: the test pressure is 1.5 times the working pressure.
14面罩前期處理：脫脂、水洗、堿蝕、水洗、出光、水洗、氧化磷化、水洗、烘干。
Pre-treatment of mask: degreasing, washing, alkali corrosion, washing, lighting, washing, phosphating, washing and drying.
15外表處理：采用高壓噴沙工藝除去外表油污、銹跡。
15 surface treatment: high pressure sandblasting is used to remove exterior oil stains and rust.
16噴塑：采用優(yōu)質(zhì)環(huán)氧樹脂涂料（環(huán)保），高壓靜電噴涂，高溫180℃20min烘烤。
16 spraying: using high-quality epoxy resin coating (environmental protection), high-voltage electrostatic spraying, baking at high temperature 180 C for 20 minutes.
17內(nèi)芯浸漆:將內(nèi)芯整體浸泡在油漆中，保證各個部位均勻。
17 inner core dipping: immerse the inner core in the paint to ensure uniform parts.
18檢驗：成品檢驗
18 inspection: finished product inspection
19面罩包裝：采用氣墊膜包裝。
19 mask packaging: air cushion film packaging. 標(biāo)簽:
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